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PD-94595A
AME50461 SERIES EMI FILTER HYBRID-HIGH RELIABILITY
Description
The AME Series of EMI filters have been designed to provide full compliance with the input line reflected ripple current requirement specified by CE03 of MILSTD-461C over the full military temperature range while operating in conjunction with the corresponding AFL series of DC-DC converters. These filters are offered as part of a complete family of conversion products providing single and dual output voltages while operating from nominal +28, +50 or +270 input line voltage. Other converters operating with a similar switching frequency will also benefit by use of this device. These EMI filters are hermetically packaged in two enclosure variations, utilizing copper-core pins to minimize resistive DC losses. Three lead styles are available, each fabricated with International Rectifiers's rugged ceramic lead-to-package seal assuring long term hermetic seal integrity in harsh environments. Manufactured in a facility fully qualified to MIL-PRF38534, these converters are available in four screening grades to satisfy a wide range of applications. The CH grade is fully compliant to the requirements of MILPRF-38534 for class H. The HB grade is fully processed and screened to the class H requirement, but does not include element evaluation to the class H requirement.
AME Features
n n n n n n Up to 7.0 Ampere Output Current Attenuation > 35dB @ 200 KHz Low Profile (0.38") Seam Welded Package Ceramic Feedthru Copper-Core Pins Operation Over Full Military Temp. Range Standard Military Drawings Available
Both grades are tested to meet the complete group "A" test specification over the full military temperature range with no derating. Two grades with more limited screening are also available for use in less demanding applications. Variations in electrical, mechanical and screen requirements can be accommodated. Contact IR San Jose for special requirements.
Typical Connection Diagram
+Vin +Vout +Vin
System Bus
AME50461 EMI Filter
Input Return Output Return
AFL50XX or Other DC/DC Converter
+Vout
RL
Input Return
Output Return
Note: Filter and Converter Cases Should be Electrically Connected
+Vin
AFL50XX or Other DC/DC Converter
+Vout
RL
Input Return
Output Return
To Additional Converters up to Total of Filter Rated Output Current
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1
02/16/10
AME50461 Series Specifications
ABSOLUTE MAXIMUM RATINGS Note 1 Input Voltage Input Current Lead Soldering Temperature Case Temperature -300V to +300V Note 2 7.0A 300C for 10 seconds Operating -55C to +125C Storage -65C to +135C
Electrical Characteristics -55C TCASE +125C, -100V VIN +100V unless otherwise specified
Parameter Leakage Current Note 3 DC Resistance Note 4 Group A Subgroups 1, 2, 3 1, 2, 3 Test Conditions 250V DC Input Voltage TC = 25C TC = 125C 200 KHz - 500 KHz 500 KHz - 1 MHz 1 MHz - 10 MHz Any Pin to Case, Tested @ 500VDC Measured Between Any Pin and Case 35 60 65 100 34 30 56 62 Min 0 Max 50 60 100 Unit A m
Noise Reduction
4, 5, 6
dB
Isolation Capacitance
1 1 2, 3
M nF
Notes to Specifications
1. 2. 3. 4. Operation above maximum ratings may cause permanent damage to the device. Operation at maximum ratings may degrade performance and affect reliability. Device can tolerate 300 Volt transient whose duration is 100 ms when RS 0.5 . Derate Output Current linearly from 100% at 125C to 0 at 135C. DC resistance is the total resistance of the device and includes the sum of the input to output resistance and the return in to return out resistance paths.
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AME50461 Series Block Diagram
Input
1 2
20 nF
12 11 10
Output
3
Case 4
20 nF
9
Input Return
5 6
8
7
Output Return
Refer to last page for Pin Designation
Circuit Operation and Application Information
The AME series of filters employ three stages of filtering in a low pass configuration designed to attenuate the higher frequency components of ripple currents generated by high frequency switching DCDC converters. The Block Diagram describes the general arrangement of the principal elements which have been connected to provide both differential and normal mode buffering between the input and output terminals. Employing only passive elements, AME filter operation is initiated simply by insertion into the input power path between one or more DC-DC converters and their input DC voltage bus. In this connection, output pins of the filter will be connected to input pins of the converters. When a single AME filter is used in conjunction with multiple DC-DC converters, the use will be limited to the maximum output current capability specified in the AME electrical table.1 A typical connection utilizing one filter to drive two converters is illustrated on page1. Although expressly designed to complement the AFL series of DC-DC converters, the AME50461 filters can be successfully operated in conjunction with other converters in the Advanced Analog line including the ASA, AHF, AHV and ATR series.
1
To calculate the input current (i in ) requirement of any one converter, first determine the maximum output power by multiplying output voltage by maximum load current, divide this power by the efficiency to obtain input power and then divide input power by input voltage to obtain the input current (iin). Note that to obtain worst case input current, you must use maximum load current, minimum efficiency and minimum line voltage in this calculation.
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AME50461 Series
AME50461 Case Style Outlines
Case X Case W
Pin Variation of Case Y
3.000 2.760
o 0.128
0.050 0.250
0.050
12
0.250
7
0.25 typ
12
7
1 6
1.260 1.500
1.000 Ref
0.200 Typ Non-cum Pin o 0.040
1.000
2.500
0.220 0.220 2.800 0.525 0.238 max
Pin o 0.040
2.975 max
0.42 0.380 Max 0.380 Max
Case Y
Case Z
Pin Variation of Case Y
1.150
0.300 o 0.140 0.050
0.050
0.250
0.250
1 6
1.500 1.750 2.00
1.000 Ref
0.200 Typ Non-cum Pin o 0.040
1.000 Ref
1.750 2.500 2.975 max 0.238 max
0.375
0.220
0.220 0.36 2.800 0.525
Pin o 0.040
0.380 Max
0.380 Max
Tolerances, unless otherwise specified:
.XX .XXX
= =
0.010 0.005
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AME50461 Series Available Screening Levels and Process Variations
Requirement Temperature Range Element Evaluation Internal Visual Temperature Cycle Constant Acceleration Burn-in Final Electrical (Group A) Seal, Fine & Gross External Visual 2017 1010 2001 1015 MIL-PRF-38534 & Specification 1014 2009 Cond A Cond A, C Yes Cond A, C Yes Cond A, C Yes 48hrs@ 85C 25C MIL-STD-883 Method No Suffix -20 to +85C ES Suffix -55C to +125C HB Suffix -55C to +125C CH Suffix -55C to +125C MIL-PRF-38534
Yes Cond B 500g 48hrs@ 125C 25C
Yes Cond C Cond A 160hrs @ 125C -55, +25, +125C
Yes Cond C Cond A 160hrs @ 125C -55, +25, +125C
*
Per Commercial Standards
Pin Designation
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 Designation Positive Input Positive Input Positive Input Input Return Input Return Input Return Output Return Output Return Output Return Positive Output Positive Output Positive Output
Part Numbering
AME 50 461 X / CH
Model Input Voltage
28 = 28V 50 = 50V 270 = 270V
Screening
--
, ES, HB, CH
Case Style
W, X, Y, Z
Applicable Military Test Standard
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 252-7105 IR SAN JOSE: 2520Junction Avenue, San Jose, California 95134, Tel: (408) 434-5000 Visit us at www.irf.com for sales contact information. Data and specifications subject to change without notice. 02/2010
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